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Daylight Harvesting Systems for Large Commercial and Industrial Spaces

The change to new LED fixtures from older generations of lighting technology has helped reduce energy cost significantly for many different types of consumer, commercial, and industrial applications. Switching the lights to LED fixtures can be a quick win for many companies and deliver a good initial return on investment. In addition to the savings from a general technology swap, there are more savings available. Companies have realized more savings by adding a lighting control system and implementing a few proven energy saving techniques.

Lights are a major component to a company’s energy bill each month. LED technology has reduced this percentage somewhat, but companies are still looking for ways to reduce the amount of wasted energy from their lighting each month. The next step is to implement lighting control systems to help control and manage their lights as an integrated system rather than isolated components.

In larger commercial and industrial applications, lighting control systems build off the initial LED retrofit savings and allow addition methods to further reduce waste and the cost of running their lighting infrastructure. For new construction, many times the wireless control systems are designed in from the beginning or embedded as part of the light fixtures.

In the US there are several different Energy Codes/Standards in place to help guide new construction and the use of lighting controls to save energy.

  • ASHRAE -American Society of Heating, Refrigerating and Air-Conditioning Engineers
  • IECC- International Energy Conservation Code
  • LEED- Leadership in Energy and Environmental Design
  • Title 24- California Energy Code

Lighting control systems enable companies to make changes and put automated policies in place to increase their energy savings. Estimated savings can range from minor adjustments to save around 10-15% or using multiple strategies and major adjustments across the company to save up to 45% or more. Here are a few common lighting control examples used for energy savings.

Occupancy Sensors - These types of sensors re used to turn lights on when activity is detected in an area and then turn the lights off when the last person leaves the room.

Control Schedules - Advanced control systems allow companies to set schedules to turn individual lights or large groups of lights on or off at specific times and days.

Photosensors - Commonly used with both indoor and outdoor lights to turn them off during daylight hours and then to automatically turn the lights on when it becomes darker.

High-end Trim - Lighting control systems allow companies to adjust and set the maximum light level for an area. Changing the maximum light level from 100% to 80% instantly reduces the energy usage by 20%. A more aggressive trim to 70% or below is not uncommon in some areas.

Task Tuning - In areas where common tasks or jobs are performed, the light can be dimmed from 100% down to a lower level that is both safe and acceptable for all the people working in that space.

Daylight Harvesting - In buildings and structures with many windows or skylights, daylight harvesting systems automatically dim the lights down during the day to take advantage of the natural light.

The focus of this document is to take a closer look at Daylight Harvesting systems and the benefits of using this type of lighting intelligence in large interior spaces like atriums, warehouses, and manufacturing environments. First it is important to define and discuss the two main types of Daylight Harvesting that exist and explain certain
types of applications for each.

Closed-Loop System
The first type of daylight harvesting system is called a closed loop system. This is one of the more common types and is widely used in office spaces, hotel rooms, studios, and other smaller areas. A single photosensor measures light from both the natural and artificial light sources and then makes adjustments to the light fixtures to maintain the desired light level. It is called a closed loop system because the adjustments made to the light are also part of the measurement; it is providing itself feedback, creating a closed loop.

Open-Loop System
The second type of daylight harvesting system is called an open-loop system. This type of daylight harvesting system is normally used in larger spaces with windows and skylights such as warehouses, atriums, factory floors, distribution centers, and manufacturing plants. A single photosensor measures natural light only and then makes adjustments to a large group of light fixtures in the area to maintain the desired light level. In this case the sensor should not be installed where it detects or measures the artificial light in the area. In these open loop systems, the sensor is pointed up toward the sky in a skylight installation or pointed to the outside near a large window opening. It is called an open loop system because the adjustments made to the lights are not part of the measurement and therefore there is no feedback loop created, so the system is open.

Implementing daylight harvesting or other energy saving controls in small office spaces typically involves a single photosensor measuring light from one window and one to two light fixtures. Each office is a separate system and requires a photosensor to measure and control the light level in that space. The savings from implementing a closed loop daylight harvesting system are not much if you just look at the reduction of a single office. Each office uses low power light fixtures and the normal operating hours are from 8-5 each weekday.

Occupancy sensors alone can turn these fixtures off for 12 hours or more each day. The savings from daylight harvesting in these smaller spaces only begins to add up when you measure it across a large number of individual offices in a large campus or building.

A warehouse, for example, with dozens of forklifts, hundreds or lights, and tall storage racks requires a very different system than a typical office with one window, two lights, and a desk. In larger atriums, warehouses, and in manufacturing facilities the variety of work surfaces and the occurrence of larger items and obstructions are not uncommon. Installing a daylight harvesting system in larger commercial or industrial settings requires a different type of implementation. An open loop system can save significant energy in these applications based on a few core differences found in these larger environments. Here are a few key differences to think about when making a decision about daylight harvesting in these large-scale applications.

Operating hours
Typical office spaces operate from 8-5, so natural light changes are minimal and basic photosensors will suffice. Many of these larger environments operate 24/7 with operations during the sunrise and sunset activities and require a much more granular measurement scale than the basic sensors used in a typical office space. Higher fixture input/output In warehouses, distribution centers, manufacturing facilities, and atriums the light fixtures can be located anywhere from 20-50 ft or more from the floor. These higher power fixtures produce more light and also required much more power. That means that each high-power fixture that is part of the daylight harvesting system can result in significantly energy savings per light compared to lower power fixtures in office environments.

Number of fixtures per sensor
In a closed loop system found in most office spaces, the daylight harvesting system is controlled by a single sensor that controls the behavior of one or two light fixtures. In industrial or larger commercial interior spaces a single sensor is used to control the behavior of large numbers of lights in a zone. An open loop system can take the measurement of natural light and then easily adjust a large number of lights in an area based on that measurement.

Sensors performance
Motion sensors are used in larger environments with higher ceilings and work well to detect motion. Basic photosensors have limitations in these environments are not designed to accurately measure the reflective light off of a workspace 20-45 ft. or more from the sensor. A closed loop daylight harvesting system is not recommended for higher ceiling environments for this exact reason. An open loop system uses a single sensor installed and positioned to measure natural light directly from a skylight or large area window. The photosensor range of measurement differs greatly between an open loop and closed loop system. The photosensors used in closed loop systems are normally below 100 foot-candles while the photosensors used in open loop systems measure 1000 foot-candles or more. In these large-scale applications with high ceilings, the sensor distance and foot-candle range require the use of an open loop daylight harvesting system.

When smaller daylight harvesting systems are installed and configured in office environments the sensors are often delivered with a limited default setting or a handful of general presets. If the sensor is adjustable, it is often changed through manual dials or dip switches or other physical adjustments made directly to buttons on each sensor. This type of manual adjustment is not practical in high bay applications where a scissor lift is necessary to reach each sensor and light fixture. Many systems utilize wireless connectivity as an option in these smaller environments to ease installation time and configuration efforts. In high ceiling applications wireless connectivity is not an option or “nice to have”, it is a requirement.

Daylight harvesting systems and other control technologies can save significant energy in offices and other similar applications. These types of rooms and individual work spaces are easily monitored by basic occupancy and photosensors. Measuring the light level and placing a basic occupancy sensor in an office space with a 9-10 ft ceiling is relatively straightforward and works best with a closed loop daylight harvesting system.

In larger environments with ceiling heights of 30-45 ft. or more, the occupancy sensors need to be designed for greater distances and the photosensors need to have a foot-candle range to support measuring a wide range of natural light. These shared work environments have a variety of work surfaces and activities. The lights need to be adjusted based on the needs of a particular area. Closed loop systems in these larger shared areas will not work. Closed loop systems measure all light sources and they will see too many influences in these large open environments. The result is that that each open loop sensor see activities from other zones and an up and down battle between different light zones happens as each sensor detects an increase or decrease and then make adjustments.

In these applications the lights have a much higher cost, use more power, operate more hours each day, and are typically deployed in very large numbers. Open loop daylight harvesting systems along with wireless lighting controls can help enable a saving strategy that is designed with all the challenges that these large scale applications bring.


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